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new! c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 90 dimensions are in millimeters [inches]. all dimensions are subject to change. the pcic series encompasses all of the features of the pcih series in a 1u package. reliability, high current capacity and many system management connections make the pcic series ideal for use in telecom, computer, information systems and industrial applications. pcic16w7 variant pcic16w7r variant (inverted termination) pcic series contact variants face view of male and rear view of female 7 size 16 power contacts and 9 size 22 signal contacts general product information pcic3w3 variant creepage and clearance for high voltage applications 3 size 16 power contacts
91 dimensions are in millimeters [inches]. all dimensions are subject to change. c ompact p ower c onnectors positronic industries connectpositronic.com pcic series materials and finishes: insulator: glass-filled polyester, ul 94v-0, blue color. contacts: size 16 contacts: high conduc- tivity precision-machined copper alloy. size 22 contacts: precision-machined copper alloy. plating: gold flash over nickel. other plating options available, refer to step 7 on page 101. mounting screws: steel, zinc plated. jackscrews: stainless steel, passivated. electrical characteristics: pcic contact current ratings, per ul 1977 see temperature rise curves on page 6 for details. pcic3w3: size 16 power contacts: 32 amperes continuous, all contacts under load. pcic16w7: size 16 power contacts: positions 14, 15, and 16: 40 amperes continuous, all contacts under load. positions 1 through 4: 30 amperes continuous, all contacts under load. size 22 signal contacts: 3 amperes nominal rating. initial contact resistance; maximum: size 16 contact: 0.0007 ohms maximum. size 22 contact: 0.004 ohms maximum. per iec 512-2, test 2b. insulator resistance: 5 g ohms per iec 512-2, test 3a. voltage proof: pcic3w3: 5,000 v r.m.s. pcic16w7: contacts 14, 15, and 16: 3,000 v r.m.s. contacts 1 through 4: 1,500 v r.m.s. contacts 5 through 13: 1,000 v r.m.s. creepage and clearance distance; minimum: pcic3w3: 7.23mm [0.285 inch] pcic16w7: contact 16 to contact 14: 3.2mm [0.126 inch] contact 15 to contact 14: 3.2mm [0.126 inch] contact 16 to signal contacts: 6.4mm [0.252 inch] contact 15 to signal contacts: 6.4mm [0.252 inch] contact 16 to contact 15: 2.5mm [0.098 inch] contact 14 to signal contacts: 2.0mm [0.079 inch] working voltage: pcic3w3: 2,000 v r.m.s. pcic16w7: contacts 14, 15 and 16: 1,000 v r.m.s. contacts 1 through 4: 500 v r.m.s. contacts 5 through 13: 333 v r.m.s. mechanical characteristics: blind mating system: male and female connector bod- ies provide ?ead-in for 1.3mm [0.050 inch] diametral misalign- ment. polarization: provided by connector body design. removable contacts: install contact from rear of insulator; release from front of insulator. size 16 and 22 female contacts feature ?losed entry design for highest reliability. removable contact retention in connector body: size 16 contacts: 67 n [15 lbs.] size 22 contacts: 27 n [6 lbs.] fixed contacts: printed board terminations, both straight and right angle (90?. size 16 female contacts feature ?losed entry design. size 22 feature rugged ?obi-d open entry contact design. ?losed entry contacts available, con- sult technical sales. fixed contact retention in connector body: size 16 contacts: 45 n [10 lbs.] size 22 contacts: 27 n [6 lbs.] resistance to solder heat: 260?c [500?f] for 10 seconds duration per iec 512-6, test 12e, 25-watt soldering iron. sequential contact mating system: pcic16w7: first mate contact 14 and last mate contact position 5. consult technical sales for customer specified sequential mating. safety ?ecessed in insulator contacts: the following size 16 contacts are recessed 5mm [0.197 inch] below the face of the female connector insulator per safety requirements. pcic16w7: contact positions 15 and 16. compliant terminations: size 16 and 22 contacts are available with compliant contact terminations. printed board mounting: mounting holes provided in con- nector body for printed board mounting. self-tapping screws are available. mechanical operations: 250 couplings, minimum. climatic characteristics: working temperature: -55?c to +125?c. u.l. recognized file #e49351* csa recognized file #lr54219* * u.l. and cnr recognition for pcic3w3 is pending, consult technical sales. p o s i t r o n i c i n d u s t r i e s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant for rohs options see page 101. technical characteristics
c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 92 dimensions are in millimeters [inches]. all dimensions are subject to change. 46.74 [1.840] 12.54 [0.494] 40.92 [1.611] 2x ?2.54 [?0.100] 6.02 [0.237] 18.71 [0.736] 46.74 [1.840] 12.54 [0.494] 40.92 [1.611] 2x ?2.54 [?0.100] 7.04 [0.277] 18.51 [0.729] 43.96 [1.731] 37.92 [1.493] 17.49 [0.689] 2x ?2.54 [?0.100] 13.68 [0.539] 12.54+0.13-0.38 [0.494+0.005-0.015] 37.92 [1.493] 2x ?2.54 [?0.100] 43.96 [1.731] 20.29 [0.799] 16.48 [0.649] 12.54+0.13-0.38 [0.494+0.005-0.015] 19.70 [0.776] ref. 17.47 [0.688] ref. pcic connector mating dimensions (fully mated) pcic connector outline dimensions male connector straight board mount connector female connector male connector right angle (90? board mount connector female connector right angle (90? board mount male to straight board mount or panel mount female right angle (90? board mount male to right angle (90? board mount female connector outline and mating dimensions see page 97 for panel mount connector dimensions.
93 dimensions are in millimeters [inches]. all dimensions are subject to change. c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 3x ?.30 [0.130] minimum a.c. pass-through holes 13x 4.50 [0.177] 2x size 16 contacts 5mm recessed min. 9x ?.61 [0.024] 4x ?.14 [0.045] 4.25 [0.167] 2.125 [0.0837] 2x 2.70 [0.106] 2x 20.46 [0.806] 9.11 [0.359] 4.20 [0.165] 14.16 [0.557] 9.84 [0.387] 4.06 [0.160] 2x 2.70 [0.106] 0.54 [0.021] 2x size 16 contacts 5mm recessed min. 9x ?.61 [0.024] 16x 4.50 [0.177] 7x ?.14 [0.045] 14.16 [0.557] 2x 20.46 [0.806] 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 2x 2.70 [0.106] 9.11 [0.359] 9.84 [0.387] 4.06 [0.160] 0.54 [0.021] 2x 2.70 [0.106] suggested printed bo ard hole sizes: suggest 1.00 [0.039] holes for size 22 contact holes. suggest 1.60 [0.063] holes for size 16 contact holes. suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. contact hole pattern connector dimensions connector dimensions contact hole pattern note: see below for suggested printed board hole sizes. straight solder connector, female female straight solder connector code 3 standard part number pcic16w7f300a1 female straight solder connector with a.c. pass-through code 3 with mos * -246.2 crimp contacts are not supplied with connector and must be ordered separately low profile part number pcic16w7f300a1-246.2 crimp contacts ordered separately (see pages 102-103) * for mos descriptions, see chart on pages 111-112.
c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 94 dimensions are in millimeters [inches]. all dimensions are subject to change. 16x 4.50 [0.177] 9x ?0.61 [0.024] 7x ?1.14 [0.045] first mate second mate position 5 last to mate signal 14.16 [0.557] 2x 20.46 [0.806] 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 2x 2.70 [0.106] 9.11 [0.359] 9.84 [0.387] 4.06 [0.160] 0.54 [0.021] 2x 2.70 [0.106] suggested printed bo ard hole sizes: suggest 1.00 [0.039] holes for size 22 contact holes. suggest 1.60 [0.063] holes for size 16 contact holes. suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. contact hole pattern connector dimensions straight solder connector, male note: see below for suggested printed board hole sizes. male straight solder connector code 3 standard part number pcic16w7m300a1 male straight solder connector with jackscrew system code 3 with mos * -443.2 standard part number pcic3w3m300a1-443.2 3x 1.14 [0.045] 3x 4.50 [0.177] 2.125 [0.0837] 4.25 [0.167] 2x 9.47 [0.373] 2x 20.46 [0.806] 2-56unc-2a male rotating jackscrew connector dimensions contact hole pattern new! * for mos descriptions, see chart on pages 111-112.
95 dimensions are in millimeters [inches]. all dimensions are subject to change. c ompact p ower c onnectors positronic industries connectpositronic.com pcic series suggested printed bo ard hole sizes: suggest 1.14 [0.045] holes for size 22 contact holes. suggest 2.03 [0.080] holes for size 16 contact holes. suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. 9x ?1.60 [0.063] 16x 2.68 [0.106] 7x ?0.71 [0.028] 2x 18.96 [0.746] 2x size 16 contacts 5mm recessed min. 14.710.65 [0.5790.026] 10.09 [0.397] 7.39 [0.291] 12.79 [0.504] 7.96 [0.313] 12.21 [0.481] 9.84 [0.387] 4.20 [0.165] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] pcic16w7f400a1 inverted part number: 0.54 [0.021] 2x 2.70 [0.106] 14.710.65 [0.5790.026] 2x 2.70 [0.106] 9.11 [0.359] 2x size 16 contacts 5mm recessed min. 9x ?0.71 [0.028] 7x ?1.60 [0.063] 2x 18.96 [0.746] 16x 2.68 [0.106] 14.16 [0.557] 7.96 [0.313] 12.21 [0.481] 7.39 [0.291] 10.09 [0.397] 4.06 [0.160] 9.84 [0.387] 4.20 [0.165] 12.79 [0.504] 0.54 [0.021] contact hole pattern connector dimensions contact hole pattern connector dimensions note: see below for suggested printed board hole sizes. right angle (90? board mount connector, female female right angle (90? board mount connector code 4 standard part number pcic16w7f400a1 female right angle (90? board mount connector code 4 part number for inverted termination pcic16w7rf400a1
c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 96 dimensions are in millimeters [inches]. all dimensions are subject to change. 0.54 [0.021] 2x 2.70 [0.106] 2x 18.96 [0.746] 10.09 [0.397] 12.79 [0.504] 7.39 [0.291] 14.16 [0.557] 9.11 [0.359] 4.06 [0.160] 4.20 [0.165] 9.84 [0.387] 16x 2.68 [0.106] 7x ?1.60 [0.063] 9x ?0.71 [0.028] 12.21 [0.481] 7.96 [0.313] second mate first mate position 5 last to mate signal 14.710.65 [0.5790.026] 12.21 [0.481] 7.96 [0.313] 9.11 [0.359] 2x 18.96 [0.746] 14.16 [0.557] 0.54 [0.021] 14.710.65 [0.5790.026] 7x ?1.60 [0.063] position 5 last to mate signal 4.06 [0.160] 9.84 [0.387] 16x 2.68 [0.106] 9x ?0.71 [0.028] first mate second mate 10.09 [0.397] 12.79 [0.504] 7.39 [0.291] 4.20 [0.165] 2x 2.70 [0.106] suggested printed bo ard hole sizes: suggest 1.14 [0.045] holes for size 22 contact holes. suggest 2.03 [0.080] holes for size 16 contact holes. suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. note: see below for suggested printed board hole sizes. connector dimensions connector dimensions contact hole pattern contact hole pattern right angle (90? board mount connector, male male right angle (90? board mount connector code 4 standard part number pcic16w7m400a1 male right angle (90? board mount connector code 4 part number for inverted termination pcic16w7rm400a1
97 dimensions are in millimeters [inches]. all dimensions are subject to change. c ompact p ower c onnectors positronic industries connectpositronic.com pcic series for information regarding removable contacts, see removable contact section, pages 102-103. 6.02 [0.237] 12.00 [0.472] 12.69 [0.500] 49.28 [1.940] 42.92 [1.690] 35.26 [1.388] 13.70 [0.540] 6.85 [0.270] 2x 3.83 [0.151] 2x size 16 contacts 5mm min. recessed 12.54 [0.494] ?2.54 [?0.100] thru 6x ?3.56 [0.140] c'bore 3x ?4.19 [0.165] c'bore 2x ?3.560.08 [?0.1400.003] connector dimensions panel cut out panel mount connector. female female panel mount crimp contact connector code 8 contacts are not supplied with connector and must be ordered separately standard part number pcic16w7f8000
2x 2.70 [0.106] 14.16 [0.557] 4.06 [0.160] 9.11 [0.359] 2x 20.46 [0.806] 9.84 [0.387] 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 13x "l" (see below) 2x size 16 contacts 5mm recessed min. 9x size 22 omega style press-fit contacts 9x size 22 omega style press-fit contacts 4.25 [0.167] 9.11 [0.359] 2x 20.46 [0.806] 2x 2.70 [0.106] 2.125 [0.0837] 16x "l" (see below) 2x 2.70 [0.106] 4.20 [0.165] 4.06 [0.160] 9.84 [0.387] 4x size 16 bi-spring style press-fit contacts 3x ?.30 [0.130] minimum a.c. pass-through holes 0.54 [0.021] 2x size 16 contacts 5mm recessed min. 14.16 [0.557] 7x size 16 bi-spring style press-fit contacts 0.54 [0.021] 2x 2.70 [0.106] connector dimensions contact hole pattern c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 98 dimensions are in millimeters [inches]. all dimensions are subject to change. connector dimensions contact hole pattern contact tail length code ? length board thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] compliant press-fit board mount connector, female contact tail length code ? length board thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] female compliant press-fit connector code 93 or 94 standard part number pcic16w7f9300a1 pcic16w7f9400a1 female compliant press-fit connector with a.c. pass-through code 93 or 94 with mos * -246.2 crimp contacts are not supplied with connector and must be ordered separately low profile part number pcic16w7f9300a1-246.2 pcic16w7f9400a1-246.2 crimp contacts ordered separately (see pages 102-103) note: see below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. suggested printed bo ard hole sizes: suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. note: see page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. for press-fit connector installation tools, see pages 108-109. for mounting screw options, see page 108. * for mos descriptions, see chart on pages 111-112.
99 dimensions are in millimeters [inches]. all dimensions are subject to change. c ompact p ower c onnectors positronic industries connectpositronic.com pcic series compliant press-fit board mount connector, female female compliant press-fit connector with jackscrew system code 93 or 94 with mos * -444.2 standard part number pcic3w3f9300a1-444.2 pcic3w3f9400a1-444.2 new! 3x ? (see below) 2.125 [0.0837] 4.25 [0.167] 2x 9.47 [0.373] 2x 20.46 [0.806] 2-56unc-2b female fixed jackscrew 3x size 16 bi-spring style press-fit contacts connector dimensions contact hole pattern contact tail length code ? length board thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] suggested printed bo ard hole sizes: suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. note: see page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. for press-fit connector installation tools, see pages 108-109. for mounting screw options, see page 108. * for mos descriptions, see chart on pages 111-112.
c ompact p ower c onnectors positronic industries connectpositronic.com pcic series 100 dimensions are in millimeters [inches]. all dimensions are subject to change. suggested printed bo ard hole sizes: suggest 3.56?.08 [0.140?.003] holes for connector mounting holes. note: see page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. for press-fit connector installation tools, see pages 108-109. for mounting screw options, see page 108. 16x 'l" (see below) first mate second mate position 5 last to mate signal 14.16 [0.557] 2x 20.46 [0.806] 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 2x 2.70 [0.106] 9.11 [0.359] 9.84 [0.387] 4.06 [0.160] 0.54 [0.021] 2x 2.70 [0.106] 9x size 22 omega style press-fit contacts 7x size 16 bi-spring style press-fit contacts connector dimensions contact hole pattern contact tail length code ? length board thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] compliant press-fit board mount connector, male male compliant press-fit connector code 93 or 94 standard part number pcic16w7m9300a1 pcic16w7m9400a11
101 dimensions are in millimeters [inches]. all dimensions are subject to change. c ompact p ower c onnectors positronic industries connectpositronic.com pcic series step 1 - basic series pcic - pcic series step 3 - connector gender f - female m - male 1 2 3 4 5 6 7 8 pcic 16w7 f 93 0 0 a1 /aa 9 step 6 - hoods 0 - not applicable step 5 - mounting style 0 - standard option see page 108 for mounting screw options. step 4 - contact termination type 3 - solder, straight printed board mount with 4.50 [0.177] tail extension for connection systems 1 and 2. 4 - solder, right angle (90? printed board mount with 2.68 [0.106] tail extension for connection systems 1 and 4. 8 - contacts must be ordered separately for panel mount cable connectors, connection system 3, see pages 102-103. female connector only. 93 - press-fit, compliant termination size 16 and size 22 straight printed board mount for use with board thicknesses of 2.29 to 4.45 [0.090 to 0.175]. connection system 1. 94 - press-fit, compliant termination size 16 and size 22 straight printed board mount for use with board thickness of 4.45 minimum [0.175 minimum]. connection systems 1 and 2. step step 8 - environmental compliance options /aa - compliant per eu directive 2002/95/ec (rohs) step 7 - contact plating for printed board type connectors 0 - crimp contacts ordered separately a1 - gold flash over nickel on mating end and termination end. a2 - gold flash over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. not available with code 93 or code 94 in step 4. c1 - 0.76 microns [0.000030 inch] gold over nickel on mating end and termination end. c2 - 0.76 microns [0.000030 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. not available with code 93 or code 94 in step 4. d1 - 1.27 microns [0.000050 inch] gold over nickel on mating end and termination end. d2 - 1.27 microns [0.000050 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. not available with code 93 or code 94 in step 4. example note: if compliance to environmental legislation is not required, this step will not be used. example: pcic16w7f9300a1 step 9 - special options for listing of special options, see special options appendix on pages 111 and 112. p o s i t r o n i c i n d u s t r i e s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant step 2 - connector variants 16w7 - 7 size 16 contacts and 9 size 22 contacts 16w7r - 7 size 16 contacts and 9 size 22 contacts. inverted termination style, use with contact type ?? *3w3 - 3 size 16 contacts ordering information - code numbering system specify complete connector by selecting an option from step 1 through 7 note: once you have made a connector selection, contact technical sales if you would like to receive a drawing in dxf, pdf format or a 3-dimensional iges file. sk drawing 3-dimensional model pcic ordering information * pcic3w3 variant only available in these part numbers: pcic3w3f9300a1-444.2 and pcic3w3m300a1-443.2. consult technical sales for other options to this variant.

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